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Drilling
is the process of using a drill bit in a drill to produce holes. Under
normal usage, swarf is carried up and away from the tip of the drill
bit by the fluting. The continued production of chips from the cutting
edges pushes the older chips outwards from the hole. This continues
until the chips pack too tightly, either because of deeper than normal
holes or insufficient backing off (removing the drill slightly
[breaking the chip] or totally from the hole [clearing the bit] while
drilling). Lubricants (or coolants) (i.e. cutting fluid) are sometimes
used to ease this problem and to prolong the tool's life by cooling,
lubricating the tip and improving chip flow. Taps
and dies are tools commonly used for the cutting of screw threads in
metal parts. A tap is used to cut a female thread on the inside surface
of a predrilled hole, while a die cuts a male thread on a preformed
cylindrical rod
UnionCarbide Corporation (UnionCarbide) is one of the oldest chemical and polymers companies in the United States, and currently has more than 3,800 employees.
In 1920, its researchers developed an economical way to make ethylene from natural gas, giving birth to the modern petrochemicals industry. Today, UnionCarbide
possesses some of the industry's most advanced process and catalyst
technologies, and operates some of the most cost-efficient, large-scale
production facilities in the world. Before divesting them, the chemical
giant also owned consumer products Eveready and Energizer batteries, Glad bags and wraps, Simoniz car wax and Prestone antifreeze.
UnionCarbide
primarily produces chemicals and polymers that undergo one or more
further conversions by customers before reaching consumers. Some of
these materials are high-volume commodities, while others are specialty
products meeting the needs of smaller market niches. The end-uses
served include paints and coatings, packaging, wire and cable,
household products, personal care, pharmaceuticals, automotive,
textiles, agriculture and oil and gas.
UnionCarbide is a wholly owned subsidiary of The Dow Chemical Company (TDCC) and sells most of the products it manufactures to TDCC.
UnionCarbide is also infamous for a major industrial accident that took place in its Bhopal, India plant in 1984
Company history
1917UnionCarbide & Carbon Corporation is incorporated on Nov. 1, and acquires the stock of: Linde Air Products Co.; National Carbon Company, Inc.; Prest-O-Lite Co., Inc.; and UnionCarbide Company (formed in 1898).
1919 George O. Curme, Jr. files the first patent for commercial preparation of ethylene.
1920UnionCarbide establishes Carbide
and Carbon Chemicals Corporation; also, the first commercial ethylene
plant is completed at Clendenin, WV - the start of the petrochemical
industry.
1923 Eleven acres of land in South Charleston, WV, are leased
to set up a commercial scale plant, which will - in a few years - begin
production of several ethylene-based chemicals.
1932 First lawsuits following the Hawk's Nest Incident.
1939 Bakelite Corporation merges into UnionCarbide and Carbon Corporation. Bakelite, founded by Dr. Leo Baekeland, was a pioneer in plastics.
1941 Chemical production begins at Texas City, TX.
1947UnionCarbide
purchases plant in Institute, WV, which it had previously built and
operated for the government for the production of butadiene and styrene
at the start of World War II.
1954 Chemical production at Seadrift, TX, begins.
1957UnionCarbide and Carbon Corporation changes name to UnionCarbide Corporation.
1960s The Mining and Metals Division is formed by combining the Metals and Ore Divisions and part of the Nuclear Division.
1966 First chemical products are shipped from Taft, LA, plant.
1977 UNIPOL Process technology for making polyethylene is announced.
1978UnionCarbide completes major divestiture, selling nearly all of its European petrochemical operations to BP Chemicals Ltd.
1981UnionCarbide sells portion of its metals business.
1983 A major advance expanding the scope of the UNIPOL Process technology to include polypropylene is announced.
1984 In December, a gas leak at a UnionCarbide India Limited plant in Bhopal, India, results in tragic loss of life in what is known as the Bhopal disaster, when up to 20,000 people lost their lives. See http://www.bhopal.org, a site set up by a medical clinic and victims' fund; also see http://www.bhopal.com, a website run by the UnionCarbide company, for their positions on the tragedy and http://bhopal.net/bhopal.con/# for a response to UnionCarbide's site (looks similar but has different links).
1985 In March, the Government of India (GOI) enacts the
Bhopal Gas Leak Disaster Act that enables the GOI to act as the legal
representative of the victims in claims arising of or related to the
Bhopal disaster.
1986UnionCarbide
divests a number of businesses: films packaging, major portions of
metals business, battery products, specialty polymers and composites,
home and automotive products and agricultural products business.
1989 Carbon products and industrial gases businesses become
subsidiaries on Jan. 1. Carbon products business is renamed UCAR Carbon
Company and industrial gas business is named UnionCarbide Industrial Gases Inc.
UnionCarbide and UnionCarbide
India Limited enter into a $470 million legal settlement with the
Government of India, which represented all claimants in the Bhopal gas
tragedy case. The settlement is affirmed by the Supreme Court of India,
which describes it as "just, equitable and reasonable," and settles all
claims arising out of the incident.
1991 Mitsubishi Corporation buys 50% stake in UCAR Carbon; UCAR Carbon later becomes a publicly traded independent company.
1992UnionCarbide Industrial Gases is spun-off as an independent company. Its name changes to Praxair, Inc.
1994 Sale of UnionCarbide's 50.9% interest in UnionCarbide
India Limited to McLeod Russell is completed and the approximately $90
million from the sale is donated to a charitable trust to build a
hospital in Bhopal for the victims.
1995UnionCarbide and Polimeri Europa S.r.l., form a 50-50 ethylene/polyethylene joint venture to produce polyethylene for the European market.
UnionCarbide
and two partners (Petrochemical Industries Company and Boubyan
Petrochemical, both of Kuwait) form Equate Petrochemical Company to
build and operate a petrochemicals complex in Kuwait. Products include
ethylene, polyethylene and ethylene glycol.
1998 UCC and Petronas (the national oil company of Malaysia)
form a joint venture to build a new petrochemical complex in Malaysia
to produce ethylene oxide and its derivatives and oxo alcohols and oxo
derivatives.
1999 On August 4, UnionCarbide and The Dow Chemical Company announce an $11.6 billion transaction that would result in UnionCarbide becoming a wholly owned subsidiary of The Dow Chemical Company.
2001 On February 6, UnionCarbide Corporation becomes a wholly owned subsidiary of The Dow Chemical Company.
2006 Second Circuit Court of Appeals in New York upholds the
dismissal of the remaining claims in the 7-year-old Sajido Bano case
versus UnionCarbide
Corporation, thereby denying plaintiffs' motions for class
certification, property damages and remediation of the Bhopal plant
site in India by UnionCarbide. The ruling reaffirms UCC's long-held positions.
The Bhopal Disaster of 1984 was an industrial disaster that was
caused by the accidental release of 40 tonnes of methyl isocyanate
(MIC) from a UnionCarbide India, Limited (UCIL, now known as Eveready Industries India, Limited) pesticide plant partly (50.9%) owned by UnionCarbide located in the heart of the city of Bhopal, in the Indian state of Madhya Pradesh.
The BBC gives the death toll as nearly 3,000 people dead initially
and at least 15,000 from related illnesses since, while Greenpeace
cites 20,000 total deaths as a conservative estimate.
According to the Bhopal Medical Appeal, around 500,000 people were
exposed to the leaking tables. Approximately 20,000, to this date, are
believed to have died as a result; on average, roughly one person dies
every day from the effects. Over 120,000 continue to suffer from the
effects of the disaster, such as breathing difficulties, cancer,
serious birth-defects, blindness, gynaecological complications and
other related problems.
In 2007 Indian writer Indra Sinha published his novel, Animal's People, based on the UnionCarbide
disaster and its aftermath. A magical realist novel, it is written from
the point of view of a boy who is transformed by the chemical leak, and
has to walk on all fours like an animal. The novel was short-listed for
the Booker Prize in the UK in 2007.
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