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With robotics on a roll, area students head for nationals

Posted in Metal Working

Joann Vitelli
Crystal Flores (left), a freshman at Bradley Tech, and Nicolaus Ceniza, a senior at Rufus King, work on an electronics board in Atlanta on Friday. A couple of local teams of high school students are in Atlanta this weekend for the FIRST Robotics Championship.

Katie Widen was thinking about a career in writing when she entered Rufus King High School.

Now, after two years of building robots, she thinks engineering might be a better fit.

"I figure if I'm not good at that, I can always fall back on welding," said Widen, 16, who has done welding while helping build robots.

Along with her teammates from Rufus King and Bradley Tech high schools, Widen is in Atlanta this weekend for the 2009 FIRST Robotics Championship, an event that has drawn more than 10,000 students to the Georgia Dome. During the two-day competition, which ends Saturday, student-adult teams will try to out-maneuver other teams' robots while performing a specified task.

Through the nonprofit group FIRST (For Inspiration and Recognition of Science and Technology), robotics programs have grown steadily at schools around the country for the past 17 years. At the high school level, the extracurricular activity is part engineering lesson, part career exploration, part collaborative exercise and part leadership-building experience.

But the competitions are the highlight.

The robotics season begins each January, when registered teams are shipped a common set of mechanical parts and a rulebook. They have to build a robot that can perform a specified challenge. At the end of the six weeks, teams must ship their robot to a storage site, and they won't be able to touch it again until it is shipped to a competition.

"It's an extremely accelerated learning experience," says Mike Wittman, leader of the More Community Robotics Team, which is also competing in Atlanta this week.

Wittman founded the team four years ago. St. Thomas More High School plays host, but the team accepts students from all area high schools, including Oak Creek, Cudahy, Homestead and Greenfield.

"It's a life-changing experience for them," Wittman said.

The number of high school FIRST Robotics Competition teams has grown from 44 in 1994 to 1,680 in 2009. The group, which was formed in 1989, gets national support from NASA and helps teams get local support from business sponsors.

A hallmark of the high school robotics teams is the inclusion of adult team members. The adults serve as mentors - participating businesses in Milwaukee include Rockwell Automation, GE Healthcare, Milwaukee School of Engineering, and QuadTech - and help guide the students through the different aspects of machine construction, from welding and drilling and molding to computer programming.

"Instead of just having one coach, like a sport, we have 10 mentors," Widen says about her team. "You get more comfortable talking to adults, and it helps you mature faster."

Widen says hanging with adults has other benefits: You have built-in connections when you need a sponsor for other activities. And, when you travel, she says, you never really have chaperons - the adults are your teammates.

"I want to mentor when I'm older," Widen adds.

Paul Jutrzonka, a teacher at Rufus King, leads the Ultimate Protection Squad, made up of King and Bradley Tech students. He said the influence of the mentors gives kids in the program a leg up on other students going into engineering after high school.

Colleges have started offering scholarship money to FIRST students, and some businesses have started accepting the students as summer interns - before they go to college.

Sarah Wittman, 18, the daughter of More Robotics team leader Mike Wittman, has already interned for Husco International in Waukesha. She is currently a robotics educator at Discovery World on the weekend and runs some other programs at Marquette University. She just accepted an offer to attend Cal Tech.

In her last year as a student team member, Wittman says she's pleased with the team's robot. This year's challenge was to pick up balls and place them in a trailer pulled by another team's robot. Meanwhile, the other team is trying to place balls in the trailer pulled by your robot.

Her team's machine has a conveyor belt to scoop up the balls and a webcam that can pan and tilt.

"It's definitely a step up from where our robots have been in the past," Wittman said.

The Ultimate Protection Squad also thinks it has a strong machine. Its robot, which picks up balls with a mechanical belt, has needed so little maintenance this year that Jutrzonka says the students who work in the "pits" have requested Lay-Z-Boy recliners because they've had so little work to do between matches.

Both teams got invited to Atlanta this year because of previous victories: Jutrzonka's team won the Midwest Regional in Chicago this spring, and Wittman's team won a regional event in Minnesota, as well as the prestigious Chairman's Award for gracious professionalism at the Milwaukee Regional.

The ultimate goal may be to outscore your opponent, but the Chairman's Award has nothing to do with winning or losing.

Rather, it's determined by how well students play the entire game

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Machine tool trade with Japan and Taiwan

Posted in Metal Working
Machine tool trade with Japan and Taiwan,Band saw ,Woodworking machines , Metalworking , Saws, Miter saw,Manual Miter Saw,cutting tools ,saws, carbide saws toolsMachine Tools, New Machine Tools,Distributor of machine shop tools and equipment, lathes, mills, drill,machining center, CNC lathe, milling machine, grinding machine, drilling ,achine, cnc machining center,

The President has directed that the US Trade Representative negotiate a limited extension of the voluntary restraint agreements (VRAs) with Japan and Taiwan on machine tools. These VRAs were negotiated in 1986 for national security reasons and were scheduled to expire on December 31, 1991.

Import restrictions on machining centers, computer-controlled lathes, computer-controlled punching and shearing machine tools, and computer-controlled milling machine tools will be removed progressively over a 2-year period beginning in January 1992.

To allow sufficient time for negotiations with concerned countries over the phase-out schedule, we are requesting that Japan and Taiwan extend the existing VRA restrictions on machining centers, computer-controlled lathes, computer-controlled punching and shearing machine tools, and computer controlled milling machine tools, scheduled to expire on December 31, 1991, for an additional 30 days.The Secretary of Commerce, as chairman of the cabinet-level Trade Promotion Coordinating Committee, will give special focus to ways to promote machine tools exports.

* US export control regulations will be reviewed to ensure that restrictions on machine tools are kept to the minimum consistent with national security.

* The Secretaries of Defense, Commerce, and Labor will designate officials at the Assistant Secretary level to work together to monitor the industry's performance and to consult regularly with industry representatives.

* The Secretary of Labor will help the machine tool industry improve technical training, human resource management, and the utilization of new and emerging technologies.

* The Secretaries of Commerce and Energy will examine which research and development efforts in the national laboratories could benefit the domestic machine tool industry and will recommend appropriate investment and technology transfer to realize such benefit.

* The Secretaries of Commerce and Defense will continue to implement the Domestic Action Plan of programs to support the revitalization of the US machine tool industry. Key elements of the Domestic Action Plan are as follows:

-- Support for the National Center for Manufacturing Sciences (amounting to $50 million during fiscal years 1988-91); and

-- Support by the Defense Department's Manufacturing Technology (MANTECH) research and development program. More than $33 million has been spent for research on machine tools and related technologies over the past 3 years. Funding for related technologies is estimated at $82 million over the FY 1991-95 period.

* The Secretary of Commerce will continue efforts under the US-Japan Cooperation Plan, which was begun in May 1990 to help promote US products to Japanese machine tool users and their subsidiaries in the United States.
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Metalworking terminology

Posted in Metal Working
Metalworking terminology Band saw ,Woodworking machines , Metalworking , Saws, Miter saw,Manual Miter Saw,cutting tools ,saws, carbide saws toolsMachine Tools, New Machine Tools,Distributor of machine shop tools and equipment, lathes, mills, drill,machining center, CNC lathe, milling machine, grinding machine, drilling ,achine, cnc machining center,

Grinding uses an abrasive process to remove material from the workpiece. A grinding machine is a machine tool used for producing very fine finishes, making very light cuts, or high precision forms using a abrasive wheel as the cutting device. This wheel can be made up of various sizes and types of stones, diamonds or inorganic materials.

the simplest grinder is a bench grinder or a hand-held angle grinder, for deburring parts or cutting metal with a zip-disc.

grinders have increased in size and complexity with advances in time and technology. from the old days of a manual toolroom grinder sharpening endmills for a production shop, to today's 30000rpm CNC auto-loading manufacturing cell producing jet turbines, grinding processes vary greatly.

grinders need to be very rigid machines to produce the required finish. some grinders are even used to produce glass scales for postioning CNC machine axis. the common rule is the machines used to produce scales be 10X more accurate than the machines the parts are produced for.
Metalworking terminology Band saw  ,Woodworking machines , Metalworking ,  Saws, Miter saw,Manual Miter Saw,cutting tools ,saws, carbide saws toolsMachine Tools, New Machine Tools,Distributor of machine shop tools and equipment, lathes, mills, drill,machining center, CNC lathe, milling machine, grinding machine, drilling ,achine, cnc machining center
in the past grinders were used for finishing operations only due to limitations of tooling. modern grinding wheel materials and the use of industrial diamonds or other made-made coatings (cubic boron nitride) on wheel forms have allowed grinders to achieve excellent results in production enviroments instead of being relegated to the back of the shop.

modern technology has advanced grinding operations to include CNC controls, high material removal rates with high precision, lending itself well to aerospace applications and high volume production runs of precision components.
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Programming of CNC Machines

Posted in Metal Working
Band saw ,Woodworking machines , Metalworking , Saws, Miter saw,Manual Miter Saw,cutting tools ,saws, carbide saws toolsMachine Tools, New Machine Tools,Distributor of machine shop tools and equipment, lathes, mills, drill,machining center, CNC lathe, milling machine, grinding machine, drilling ,achine, cnc machining center,
Programming of CNC Machines CNC Robotics Diamond plate Tools, CNC tool and cutter grinder, Tool and Cutter grinder ,Lapping Jig grinder Grinding wheel Types of grinders Grinding machine Drilling in Metal Band saw  ,Woodworking machines , Metalworking ,  Saws, Miter saw,Manual Miter
Book Description
Written in simple, easy-to-understand language by skilled programmers with years of experience teaching CNC machining to the industry and in formal education settings, this new edition provides full descriptions of many operation and programming functions and illustrates their practical applications through examples. It provides in-depth information on how to program turning and milling machines, which is applicable to almost all control systems. It keeps all theoretical explanations to a minimum throughout so that they do not distort an understanding of the programming. And because of the wide range of information available about the selection of tools, cutting speeds, and the technology of machining, it is sure to benefit engineers, programmers, supervisors, and machine operators who need ready access to information that will solve CNC operation and programming problems. This third edition of an already proven effective text offers detailed coverage of subjects not addressed by the majority of existing texts.

Distinctive Features

- Contains expanded sections on CAD/CAM and Conversational Programming that offer insight into the modern methods of CNC programming.
- Includes a modern CNC controller representation in the Operation Section.
- Thoroughly describes mathematical formula usage necessary for creating programs manually.
- Provides practical examples and study questions throughout, allowing users to demonstrate their proficiency.
- Features improved blueprints and drawings created to ANSI standards in order to improve clarity.
- Offers a glossary of terminology and useful technical data and charts needed for effective programming.
- Illustrates how to create each programming example through clear step-by-step presentations.
- The only textbook that covers edgeCAM CAD/CAM Programming. Project Lead the Way (PLTW) has adopted edgeCAM as the CAD/CAM program they use in their Computer Integrated Manufacturing (CIM) courses taught at high schools across the nation.
- Includes the latest version of Mastercam--Mastercam X


About the Author
Currently, Ken Evans is the lead Machine Tool Technology instructor at the Davis Applied Technology College in Kaysville, Utah. He has been employed there as full-time faculty for more than fifteen years. He teaches foundational through advanced machining curriculum including Mastercam CAD/CAM classes for regular students, other educators and private industry. He is certified to teach the Project Lead the Way course, Computer Integrated Manufacturing (CIM). Ken was the Training and Applications Specialist for a local machine tool distributor in Salt Lake City for 6 years where he taught Mazatrol Conversational programming classes for their customers. He was one of the nations first Mazatrol Programming instructors to work with a distributor and is certified by MAZAK. In addition, Ken trains other educators, from around the region how to set-up, program and operate their CNC Machines.
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Kawasaki 840067 Black 3.5 amp Variable Speed Jig Saw

Posted in Metal Working

Kawasaki 840067 Black 3.5 amp Variable Speed Jig Saw

Kawasaki 840067 Black 3.5 amp Variable Speed Jig Saw



Product Description

From the Manufacturer
This powerful 3.5 amp motor from Kawasaki allows for precise and detailed cuts. The variable speeds (500-3,000 SPM) will give you the ability to make any cut for any job. The soft-grip housing d ampens vibration for added comfort. Also featured is the easy-to-use cl amps for fast paper change, and an exhaust tube for dust easy clean-up.

Product Description

mfr: ALLTRADE, INC. KAWASAKI VARIABLE SPEED JIG SAW 120V / 60 Hz / 3.5 amps / 500-3,000 RPM Max cut capacity - wood: 55mm, steel: 6mm 7/8" stroke length 6 ft. cord 2-1/16" x 1-9/16"(dia.) dust tube Includes hex key & 3 saw blades 840067 3.5A VS JIG SAW COLOR:KW Black/Green
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Metal Saw Blade Clock - Silvertone

Posted in Metal Working

Metal Saw Blade Clock - Silvertone

Metal Saw Blade Clock - Silvertone

Metal Saw Blade Clock - Silvertone


Product Features

* Add a unique and functional accent to a bedroom or office with this saw blade clock
* Black printed numbers and hands
* Requires 2 AA batteries (not included)
* Made of metal* 10" dia.

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Machnery ,CNC.CAD .CAM, CNC Programing, CNC Tools , à¤Ã×èͧÁ×Í , à¤Ã×èͧ¨Ñ¡Ã ÍØµÊÒË¡ÃÃÁExcavator, Skid Steer, Forklift, Caterpillar, Komatsu, Volvo, Used Heavy Equipment Sales

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